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Technical Overview

How Isolators Work

Isolators—also known as disconnect switches—are mechanical devices designed to completely separate an electrical circuit from its power source. They provide visible and reliable electrical isolation, ensuring that maintenance, repair, or inspection can be carried out safely without the risk of accidental energization.

Full electrical disconnection from the power source

Complete circuit isolation for maximum safety

Clear "OFF" position ensures visible isolation

Visual confirmation of disconnection status

Mechanical operation with high durability

Robust construction for frequent operation cycles

Prevents accidental energization during maintenance

Essential safety feature for service personnel

Isolator switch cutaway showing contact separation mechanism
Rotary Switch Mechanism - Contact separation diagram

Key Advantages of Isolators

Industrial isolators provide reliable electrical isolation and enhanced safety within distribution systems. They are critical for maintenance protection, equipment servicing, shutdown procedures, and emergency isolation.

Safe Maintenance Isolation

Ensures safe isolation before maintenance and prevents electrical hazards during service

High Mechanical Endurance

Engineered for high mechanical lifespan with durable components suitable for frequent switching cycles.

IP65/IP66 Weatherproof

Available in weatherproof enclosures suitable for both indoor and outdoor installations

Arc-Resistant Design

Arc suppression chamber for safe switching and enhanced operator protection

Emergency Isolation

Prevents accidental startup and provides reliable emergency shutdown capability

Versatile Installation

Compatible with multiple mounting configurations for industrial and commercial installations.

Quality Testing Certification

Quality Testing & Certification

Includes IPX5/IPX6 waterproof testing, arc suppression chamber verification, and mechanical endurance tests.

Industrial Applications

Where Isolators Are Used

Isolators are widely used across industries where equipment must be safely disconnected from power before servicing or in systems requiring manual control and emergency shutdown.

Electrical Distribution

Distribution boards, switchgear, and power distribution systems

Industrial Machinery

Production lines, manufacturing equipment, and motor control centers

HVAC & Building Systems

Air conditioning units, ventilation systems, and building automation

Renewable Energy

Solar PV arrays (DC isolators), wind turbines, and energy storage systems

Power Generation

Generator sets, backup power systems, and outdoor electrical installations

Design Considerations for Isolators

The design of isolators must ensure reliable mechanical function, high dielectric strength, and long-term stability under industrial environments. Components must withstand both electrical load and repeated manual operation.

Contact Material & Arc Resistance

Silver-plated contacts and arc-resistant design for reliable switching performance

Insulated Housing Materials

Flame-retardant PA66/PC/ABS materials with high dielectric strength

IP-Rated Environmental Sealing

Weatherproof sealing for outdoor installations and harsh environments

Mechanical Operation & Standards

Rotary/lever mechanism with IEC 60947-3 compliance and proper terminal capacity

Precision Engineering

Contact points, rotary mechanism, and housing components

Types of Industrial Isolators

Different types of isolators are optimized for different installation methods, power levels, and environmental conditions.

Rotary Isolators

Manual rotary handle operation; commonly used in motors, machines, and HVAC systems

Standard • Versatile

Load Break Isolators

Designed to break load currents safely with enhanced arc suppression capabilities

High Current • Safe Breaking
DC PV Isolators

DC PV Isolators

Specialized isolators for solar photovoltaic systems with high DC voltage ratings

Solar • DC Rated
Weatherproof Isolators

Weatherproof Isolators

IP65–IP66 enclosed isolators designed for harsh outdoor environments

IP65/IP66 • Outdoor

Panel-Mounted Isolators

Compact design for installation inside control panels and switchboards

Panel Mount • Compact

Cam Isolators

Rotary switch isolators for reliable electrical circuit disconnection and maintenance safety

Rotary • Switch Control
Manufacturing Excellence

Why Choose CHBEB Isolators

CHBEB provides high-performance isolators designed for industrial safety, reliability, and global compliance. With manufacturing bases in Yueqing and Nanjing, we ensure consistent quality and fast delivery for global customers.

IEC 60947-3 Compliant Isolator Switches

Full compliance with international safety and performance standards

Durable Rotary Mechanism

Long mechanical life with precision-engineered operation

Weatherproof IP-Rated Enclosures

Available in IP65/IP66 ratings for harsh environmental conditions

Full OEM/ODM Support

Custom colors, housing designs, labels, and private molding services

Automated Assembly & Quality Control

Strict quality inspection and automated production processes

CHBEB factory production line and certification wall
Production
Automated
Quality
IEC Certified
Applications
Industrial