Engineering Case Studies
Real-World Industrial Power Connection Solutions.
Our engineering case studies highlight how CHBEBPLUGS delivers reliable industrial power solutions across different environments. From high-temperature power plants to heavy-dust cement factories and high-density data centers, each project demonstrates our ability to design, manufacture, and customize IEC-standard power connection systems for real-world industrial challenges.
Data Center Power Distribution
Background
A high-density data center required stable, modular, and safe power distribution for server racks. Industrial connectors were selected for their reliability, heat resistance, and easy maintenance.
Challenges
- Continuous 24/7 operation with high heat load
- Tight space above server cabinets
- Need for fast replacement without shutdown
Solution
Installed IEC industrial sockets above the racks with heat-resistant PA6 housings, modular quick-connect design, and clear color-coded circuits for maintenance.
Results
Power Plant High-Temperature Zone
Background
A coal-fired power plant required reliable industrial connectors for maintenance power in boiler rooms and turbine zones.
Challenges
- Ambient temperature up to 90–120°C
- Dust and vibration
- High-current temporary loads
Solution
Heat-resistant IEC60309 sockets with stainless-steel enclosure, sealed structure, vibration-proof terminal system, and clear lock-out protection for maintenance.
Results
Cement Plant Dust Environment
Background
A cement production line needed dust-proof industrial connectors for equipment maintenance and power output.
Challenges
- Extremely heavy dust
- Strong vibration from mills & kilns
- Outdoor exposure
- High current & frequent plugging
Solution
IP67 dust-tight sockets with reinforced PA6 housing, vibration-proof internal components, and stainless steel maintenance boxes.
Results
Livestock Facility Power Systems
Background
Livestock farms require high-protection industrial connectors due to humidity, washdown cleaning, and heating systems.
Challenges
- High humidity
- Water washing
- Ammonia corrosion
- Continuous climate-control load
Solution
IP67 waterproof sockets with anti-corrosion materials, sealed cable entry, and reinforced mounting plates.
Results
Exhibition Center Floor Power
Background
A large exhibition hall required floor-trench power sockets to supply temporary booths and event equipment.
Challenges
- Floor trench installation
- High foot traffic
- Need for stable temporary power
- Multiple circuits
Solution
Installed recessed IEC sockets with reinforced protective covers, clear circuit separation, and waterproof conduit routing.
Results
From Concept to Production
Our streamlined OEM/ODM workflow ensures precision and speed for industrial clients.
Consultation
Requirement analysis, technical specs review, and feasibility study.
Design & Tooling
3D modeling, mold manufacturing, and material selection.
Prototyping
Sample production, lab testing (IP rating, heat rise), and client approval.
Mass Production
Injection molding, assembly, quality control, and global shipping.
Have a Custom Project Requirement?
Leverage our 15+ years of manufacturing experience. Whether it's a new mold or a private label solution, we are ready to engineer it.